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Ford reveals breakthrough process for lower priced EVs

Andrew J. Hawkins

created: Aug. 11, 2025, 2:30 p.m. | updated: Aug. 11, 2025, 4:36 p.m.

The new “universal” vehicle platform uses 20 percent fewer parts than a typical vehicle, with 25 percent fewer fasteners and 40 percent fewer workstations dock-to-dock in the plant. But all that cost saving and space maximizing won’t make for a boring vehicle, Ford promises. And while other automakers have been known to use large-scale castings, including Tesla’s gigacasting process, Ford insists that its approach will be unique. Ford also aims to improve the ergonomics of its workers, with a process that involves less twisting, reaching and bending. The universal EV platform project will only require 2,200 hourly workers — or 600 fewer workers than the present levels.

6 days, 16 hours ago: The Verge